System Load Compliance – Continuous Dehumidification and Temperature Control

The APR Control converts a direct expansion system into a modulating direct expansion system. This means that system capacity will vary to match changing load conditions. System load compliance is achieved. In addition to capacity modulation, the APR Control maintains the evaporator coil in a dehumidifying mode, while modulating system capacity. As a result, the APR Control enhanced system maintains constant temperature with excellent latent heat removal and lower overall humidity levels.At the same time, the APR Control maintains the system in a continuous dehumidifying mode. The air conditioning or heat pump system with the APR Control drives the system into a constant temperature mode and stabilizes the humidity level to the ability of the evaporator coil to remove latent heat. Coil row depth and fins per inch construction determine the bypass factor, which controls the effectiveness of the dehumidifying mode during partial load conditions. The APR Control is controlled by the enthalpy (sensible heat plus latent heat) or the total heat of the air. This is the reason the APR Control is so effective in the control of the system’s dehumidification process.

 

Energy Savings and Extended Equipment Life

The APR Control saves energy in three ways.

  • First, the APR Control reduces the KW input power to the compressor, corresponding to the reduced load.
  • Second, the APR Control saves energy by the reduction of excessive compressor cycling.
  • Third, in systems where re-heat is used to maintain the dehumidification effect, additional energy is saved because the APR Control significantly reduces the required reheat to maintain the system in a dehumidifying mode.

Because the APR Control reduces compressor cycling, there is considerable less wear and tear on the compressor over the life span of the system leading to extended life expectancy and reduced cost of repairs over the life of the equipment.

 

Multi-Evaporator Zoning

By controlling individual fan coil evaporators with simple thermostatically controlled solenoid valves, the APR Control makes multi-evaporator zoning possible.

The APR Control modulates the capacity of the condensing unit to match the demand of the multi-evaporator zone fan coils. A single loop refrigerant circuit with branch connections to each evaporator is all that is required. Local thermostats wired to liquid line solenoid valves at each branch will provide local control for each zone while the APR Control manages refrigerant flow.

Multi-evaporator zoning with the APR Control can significantly reduce equipment and ductwork needs. The APR Control has been used for 2 zone systems serving a residence all the way to a 10 zone system serving flexible retail space.

In addition, multi-evaporator zoning reduces the possibility of cross contamination via interzone air circulation. The APR Control make area isolation possible in hospitals, nursing homes, hotels and schools – all from direct expansion air conditioning system.

In applications where there are standard roof top units being applied for space cooling, the APR Control can help eliminate the need for independent fresh air conditioning. With the addition of a separate coil in a rooftop unit’s outside air intake, the multi-evaporator zoning application of the APR Control allows the fresh air coil to precondition the air entering the RTU. This preconditioning coil will remove humidity and reduce air temperature of the outside air even when the thermostat in the space is not calling. Eliminating humidity related problems, such as mold and mildew, when ventilation standards for occupancy are high is now a simple solution with the APR Control.

 

Elimination of Excessive Compressor Cycling and Coil Freezing

Compressor cycling is often the result of too much system capacity for changing load conditions. Excessive compressor cycling is one of the primary causes of system failure and a major source of repair costs. These costs can be minimized by the addition of the APR Control to the refrigeration circuit. The APR Control will rapidly and automatically modulate system capacity to match load conditions and eliminate excessive compressor cycling.

Reduced air flow from restricted ductwork or insufficient duct space can result in coil icing or freezing. Prolonged freezing can cause system breakdowns or compressor damage. The ability of the APR Control to modulate a systems capacity will eliminate this problem because the APR Control is set to never allow the coil temperature to fall below freezing.

 

 

 

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